Hacksaw Blade Blasting machine with Coiler and Decoiler

Description

SYNCO Hacksaw Blade Blasting Machine

With Coiler + Decoiler and Multi-Nozzle Blasting System

The?SYNCO Hacksaw Blade Blasting Machine?is a purpose-built surface preparation system for?continuous blasting of hacksaw blades / strip material?before coating, painting, lacquering, printing, or packaging. The machine integrates a?decoiler (uncoiler), powered strip drive, multi-nozzle blasting chamber, abrasive recovery, and a?coiler?for smooth, high-productivity line operation.

What it does

• Removes?rust, scale, rolling marks, oil residues, and micro-contaminants from strip/blade surface
• Creates a?uniform anchor profile?for improved coating / paint adhesion
• Delivers?consistent surface finish?at controlled line speed with minimal manual handling

Key Features

1)?Coiler + Decoiler (Continuous Operation)

• Heavy-duty?decoiler?for stable unwinding of strip/hacksaw blade coil
• Controlled?strip tensioning?to prevent waviness and edge damage
• Recoiler?for neat rewinding after blasting (ready for next process)

2)?Multi-Nozzle Blasting (Uniform Coverage)

• Multiple blasting nozzles positioned for:
  • Top surface blasting
  • Bottom surface blasting
  • Edge cleaning?(optional)
• Nozzle angle and stand-off optimized for?uniform cleaning?without over-peening
• Nozzle count customizable (commonly?4 / 6 / 8 / 10 nozzles?depending on width & speed)

3)?Enclosed Blasting Chamber

• Fully enclosed cabinet prevents media leakage and reduces dust
• Replaceable wear liners (rubber / manganese / ceramic / hard liners depending on media)

4)?Abrasive Recovery + Dust Collection

• Efficient?media reclaim?with classifier for clean abrasive reuse
• Integrated?dust collector?for clean shop environment and compliance

5)?Operator-Friendly Controls

• Simple panel with:
  • Line speed control
  • Blasting ON/OFF interlocks
  • Emergency stop & safety switches
  • Media flow adjustment and pressure monitoring

Typical Applications

• Hacksaw blade strip blasting before:
  • Painting / lacquering
  • Anti-rust coating
  • Printing / branding
  • Packaging
• Metal strip cleaning for:
  • Spring steel strip
  • Band saw blade strip
  • Thin MS / SS strip surface preparation

Advantages (Customer Value)

• Continuous production?with coiler-to-coiler workflow
• Consistent surface finish?across entire strip length
• Higher coating life?due to correct profile and clean surface
• Reduced rework, rejects, and coating peel failures
• Lower abrasive consumption through recovery & classification

Technical Configuration (Typical ? Customizable)

• Strip Width:?As per requirement
• Strip Thickness:?As per requirement
• Line Speed:?Variable (VFD controlled)
• Nozzles:?Multi-nozzle (top + bottom + edges optional)
• Abrasive Media:?Steel grit / steel shot / aluminum oxide (as per finish required)
• Dust Collection:?Cartridge / bag filter with auto pulse cleaning
• Safety:?Door interlocks, pressure safety, emergency stop, media level protections

Optional Add-Ons

• Edge blasting module for full 3-side cleaning
• Pre-cleaning brush + air knife section
• Heating / drying section (if degreasing / washing line is combined)
• PLC automation with recipe settings for different blade sizes
• Remote monitoring and production counter

SYNCO Deliverables

• GA drawing + layout
• Electrical schematic & panel documentation
• Spares list + wear parts kit
• Installation & commissioning support